Electromagnetic Liquid Metal Pump for Aluminum

Item Code: Features:The Working Principle of Electromagnetic Pump of liquid Aluminum is based on the principle of linear motor. A traveling wave magnetic field created by special coil structure when EMP working, after interaction with molten aluminum will appear electromagnetic thrust
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The Working Principle of Electromagnetic Pump of liquid Aluminum


The Working Principle of Electromagnetic Pump of liquid Aluminum is based on the principle of linear motor. A traveling wave magnetic field created by special coil structure when EMP working, after interaction with molten aluminum will appear electromagnetic thrust. The electromagnetic thrust extracting high temperature molten aluminum at very fast speed go into circular cavity material well, the molten aluminum forming a high-speed whirlpool involving scrap feed into the furnace bottom layer through the return pipe. By change power voltage and phase will control size and direction of the electromagnetic force

 

The Configuration of Electromagnetic Liquid Metal Pump for Aluminum

1. Electromagnetic pump

2. Isolation transformer (tapped transformer)

3. Control cabinet

4. Compensation cabinet

5. Cooling system (main cold and Vice cold)

6. Pump ditch

 

The Application Industry of Molten-Metal Pump for Aluminum

1. Aluminum, magnesium alloy experiments mixing

2. Semi-solid forming research

3. Experimental study of the crystallization process

4. Die Casting

5. Bubble Metal Forming

6. Metal purification stirring

 

The Excellent Advantages of Electromagnetic Stirring Pump for liquid Metal

 

1. Facilitating the addition of the alloy composition

2. Improved uniform chemical composition

3. Reduced oxidizing slag

4. Energy conservation

5. Improved the metal recovery

6. Increased environmental protection

7. Shorten the melting time, improve production efficiency.

8. Flexible adding waste

9. Contributing the uniformity of the melt temperature

 

The valuable customer list:

Institute of Modern Physics, Chinese Academy of Sciences

Hefei Institute of Physical Scinece, Chinese Academy of Science

Southwestern Institute of Physics

 

 

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Technical Parameter

 

Model DCB02 DCB05 DCB10 DCB15
Electric Parameter
Voltage 380V±10% 380V±10% 380V±10% 380V±10%
Frenquency 50/60Hz 50/60Hz 50/60Hz 50/60Hz
Phase 3 phase 3 phase 3 phase 3 phase
Input Power 70 KVA 100 KVA 150 KVA 250 KVA
Effective Power 36Kw 60Kw 90Kw 140Kw
Voltage Regulation Stepping regulation Stepping regulation Stepping regulation Stepping regulation
Performance Parameter(Based on 720℃;Density2.3kg/dm3 account)
Max flow rate(T/min) 2 5 10 15
Max speed of flow rate(m/s) 6 8 8 8
Max temperature 1000℃ 1000℃ 1000℃ 1000℃
Aluminum furnace capacity <10 <20 <35 <50
Cooling water paratemer
Cooling power 60Kw 125Kw 125Kw 160Kw
Pure water pressure 0.6MPa 0.8MPa 0.8MPa 0.8MPa
Pure water flow 6 ton/h 14 ton/h 14 ton/h 16 ton/h
Conductivity ≤40μS ≤40μS ≤40μS ≤40μS
Overall dimension and weight
Overall dimension of electrical cabinets 650×1000×2000 650×1000×2000 650×1000×2000 650×1000×2000
Electrical cabinets number 2 2 2 2
Overall dimension of EM pump 480*480*650 (φ70) 500*500*650 (φ70) 610*610*870 (φ110) 610*610*890 (φ110)
EM pump weight 0.55t 0.6t 0.7t 0.8t
Cooling way of pump Closed-loop water-cooled Closed-loop water-cooled Closed-loop water-cooled Closed-loop water-cooled
Wear insulated pipe parameters
Pipe inner diameter φ70 φ70 φ110 φ110
Pipe out diameter φ190 φ206 φ230 φ230
Pipe life 4-6 months 4-6 months 4-6 months 4-6 months

 

The above specification may be changed without notice.

 

According to customer demand, Debra provide customized electromagnetic Pump

 

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